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AGAD Base Product
All-in-one platform that connects every part of your factory operations
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
The Manual Entry Module integrates human-input data into the AGAD Portal, ensuring data accuracy and completeness where automation cannot capture all information.
- Completes data gaps with manual input for a holistic operational view.
- Enhances decision-making by integrating human observations and insights.
- Supports non-standard scenarios requiring tailored data input.
- Maintains the integrity of digital operations by capturing on-the-ground realities.
- Enables adaptability to unique factory-specific processes.
This module bridges operational technology at the factory edge with the cloud, ensuring real-time synchronization of devices and systems.
- Ensures seamless real-time data transfer between devices and the cloud.
- Enables monitoring and predictive maintenance by collecting granular field data.
- Supports IIoT strategies with diverse device connectivity.
- Enhances decision-making with accurate, timely data flows.
- Reduces response times by minimizing latency in data collection and processing.
Facilitates seamless interoperability by integrating the AGAD Portal with external applications, enhancing operational flexibility.
- Connects AGAD Portal to third-party tools, enhancing its capabilities.
- Streamlines workflows by securely importing and exporting data.
- Promotes scalability by adapting to evolving system needs.
- Simplifies collaboration with external systems and teams.
- Enables innovation through access to specialized external tools and services.
A centralized repository for storing structured and unstructured data from diverse sources, forming the backbone of analytics.
- Consolidates data streams for a unified operational overview.
- Facilitates advanced analytics and machine learning integration.
- Scales effortlessly to handle growing datasets and complex analytics needs.
- Provides a single source of truth for all operational data.
- Drives innovation by leveraging big data insights across operations.
Combines all user-related tools, including role-based access, team allocation, and contractor management, into one comprehensive module.
- Provides secure, role-based access to safeguard sensitive information.
- Streamlines task allocation, aligning responsibilities with skills.
- Scales to accommodate unlimited users without performance trade-offs.
- Manages contractor access securely with tailored permissions.
- Simplifies onboarding/offboarding processes for seamless transitions.
This module delivers operational data in real-time via prominent displays, driving visibility and informed decisions on the factory floor.
- Provides real-time access to critical production metrics and alerts.
- Enhances team collaboration by centralizing data visibility.
- Supports customizable layouts for tailored monitoring needs.
- Facilitates quick issue identification and response on the factory floor.
- Encourages a data-driven culture with constant visual insights.
AGAD Quality Cogs
Ensure top-level compliance and quality management
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- Centralized Knowledge Hub: Collects crucial documents, including traceability and operational data, ensuring quick access.
- Version Control and Audit Trails: Inspired by documentation's features, provides version control and audit trails, supporting compliance.
- Real-Time Accessibility and Collaboration: Enhances efficiency by ensuring documents are always accessible to authorized personnel.
- Streamlined Compliance: Assists in regulatory adherence by keeping relevant traceability records easily available.
- Automated Calibration Alerts: Get real-time reminders when equipment calibration is due, ensuring consistent performance and reliability.
- Contractor Management: Easily collaborate with external contractors, providing them with temporary access to calibration-related data while ensuring secure operations.
- Certificate Management: Keep all calibration certificates in one place, easily accessible for audits and compliance checks.
- Calibration Due Alerts: Proactive notifications that ensure no calibration tasks are missed, reducing downtime and ensuring continuous operation.
- Complete Calibration Records: Maintain a digital trail of all calibrations, contractors, and certificates for seamless tracking and compliance.
- Real-Time Asset Monitoring: Track the status of all your assets and prevent issues before they happen.
- Lifecycle Management: Manage every stage of an asset’s lifecycle, from purchase to end-of-life, ensuring full traceability.
- Proactive Maintenance: Integrate asset data with maintenance schedules to enhance efficiency and extend equipment lifespan.
- Scheduled Audits: Automate and streamline your auditing process to ensure everything is compliant and running smoothly.
- Real-Time Reporting: Get immediate feedback from audits, providing data-driven insights for faster decision-making.
- Continuous Improvement: Use audit data to optimize processes and ensure ongoing adherence to quality standards.
AGAD Maintenance Cogs
Proactively manage your equipment and prevent downtime
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- Automated Maintenance Scheduling: Set regular maintenance tasks automatically to prevent unexpected breakdowns and keep everything running efficiently.
- Real-Time Visibility (Large Displays): Use large displays to showcase real-time operational data and maintenance schedules, ensuring the entire team stays aligned and informed on the factory floor.
- Prevent Downtime: Address potential issues before they happen, reducing unplanned stops and extending equipment life.
- Customizable Dashboards (Reporting Tools): Create tailored reports and interactive dashboards to track maintenance performance and highlight key insights.
- Data Integration: Link maintenance schedules with asset performance and predictive monitoring data to optimize efficiency and minimize disruptions.
- Enhanced Collaboration: Facilitate teamwork by providing real-time updates on maintenance tasks and progress through integrated displays and reporting systems.
- Maintenance Cost Calculation: Calculate and track maintenance costs for each asset, providing insights for budgeting and cost control, helping businesses manage operational expenses efficiently.
- Stock Control for Spares: Manage spare parts inventory for assets, allowing users to maintain an optimal stock level. Spares can be booked out as part of the repair process, ensuring timely repairs and minimizing downtime.
- Real-Time Monitoring: Continuously track the status and health of all assets, ensuring optimal performance.
- Lifecycle Management: Oversee each stage of an asset’s lifecycle, from acquisition to retirement, ensuring efficient use and timely replacement.
- Predictive Maintenance: Use data and analytics to predict equipment failures and schedule maintenance to reduce downtime.
- Automated Audit Schedules: Simplify your audit processes with automated scheduling and tracking, ensuring nothing gets missed.
- Instant Reporting: Access real-time audit data to stay compliant with industry regulations and improve operational efficiency.
- Continuous Improvement: Leverage audit results to refine your processes and maintain high operational standards.
- Fast Root Cause Analysis: Leverage real-time data and advanced analytics to identify the root cause of breakdowns quickly and accurately.
- Reduced Downtime: Accelerate repairs and restore full operation by promptly pinpointing and addressing the issue.
- Integrated with Maintenance Systems: Share breakdown insights across maintenance systems to enhance planning and prevent future disruptions.
- Ticketing System: Log, prioritize, and track breakdown issues with an integrated ticketing system to ensure swift resolution and minimize downtime.
- Centralized Hub: Store all maintenance manuals and records in one place for easy and organized access.
- Version Control: Keep documents up to date with version tracking and audit trails, ensuring compliance and accuracy.
- Real-Time Access: Provide maintenance teams with instant access to essential documents, reducing downtime during repairs or maintenance tasks.
- End-to-End Tracking: Monitor assets from acquisition to disposal, ensuring full visibility and control throughout their lifecycle.
- Predictive Maintenance: Use data-driven insights to forecast maintenance needs, prevent breakdowns, and extend asset life.
- Streamlined Workflow: Enhance collaboration across departments with centralized asset management, eliminating operational silos.
- Real-Time Data: Monitor equipment usage in real-time to ensure optimal efficiency and avoid overuse.
- Proactive Quality Control: Use run-hours data to plan maintenance and reduce the risk of equipment failure, ensuring smooth operations.
- Regulatory Compliance: Keep accurate run hours records to meet compliance requirements and simplify audit processes.
AGAD Production Cogs
Maximize production efficiency and visibility on the shop floor
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- Real-time Monitoring: Continuously track OEE metrics, such as availability, performance, and quality, with clear visual indicators from the Light Tower.
- Standardized Metrics: Use uniform OEE measurements across production lines and facilities for easy comparison and performance tracking.
- Root Cause Analysis: Identify bottlenecks and inefficiencies quickly using real-time data, supported by visual cues from the Light Tower.
- Clear Visual Cues: The Light Tower’s color-coded system provides an immediate overview of performance issues, allowing for faster corrective actions.
- Performance Tracking: Large displays offer customizable, real-time views of OEE metrics to ensure continuous monitoring and performance optimization.
- Proactive Decision-making: Large displays and OEE tracking tools enable quick responses to production deviations, driving improvements in equipment efficiency and reducing downtime.
- Accessibility and Collaboration: Streamlined communication between production teams, improving productivity and decision-making.
- Version Control & Audit Trails: Ensure the integrity of documents and maintain an accurate record of changes for compliance.
- Integration with Quality Systems: Seamlessly connect terminal users with broader quality control systems.
- Data-driven Insights: Provide real-time data for informed decision-making and proactive improvements.
- OEE Tracking: Monitor equipment efficiency in real-time to reduce downtime and improve profitability.
- Process Control: Optimize manufacturing processes for better product quality and shorter lead times.
- Quality Assurance: Implement real-time quality checks and predictive maintenance to prevent issues before they arise.
- Integrated Data: Connect production and quality data seamlessly for a comprehensive view of operations.
- Data-driven Decisions: Use real-time data to identify trends, gaps, and areas for improvement.
- Centralized Knowledge Base: Store all production documents, SOPs, and quality guidelines in one place for easy access.
- Real-Time Data Access: Provide teams with instant access to critical production data and reports.
- Version Control: Ensure up-to-date production processes with automatic version tracking.
- Compliance Ready: Keep records organized for audits and regulatory compliance.
- Automated Audit Scheduling: Streamline the audit process with scheduled audits and instant data collection.
- Real-time Reporting: Get immediate feedback and insights from audits for quicker decision-making.
- Continuous Improvement: Use audit data to enhance production processes and maintain compliance with standards.
- Real-Time Monitoring: Track the performance and condition of all production assets continuously.
- Predictive Maintenance: Plan maintenance proactively to prevent equipment failures and downtime.
- Lifecycle Management: Oversee asset performance from acquisition to retirement, ensuring operational efficiency.
AGAD MES Cogs
Control your manufacturing process from orders to finished goods
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- Seamless Data Flow: Automatically synchronize business operations with manufacturing processes for consistency across departments.
- End-to-End Visibility: Track and manage the entire production cycle, from procurement to delivery.
- Automated Workflows: Reduce manual intervention with automated data entry and process updates.
- Quality Control Integration: Ensure real-time quality monitoring through unified ERP and MES data.
- Real-Time Inventory Insights: Monitor stock levels continuously, adjusting purchases based on actual demand and consumption.
- Supplier Collaboration: Enhance coordination with suppliers to ensure timely deliveries and quality compliance.
- Demand-Driven Procurement: Align purchasing strategies with production needs, reducing excess inventory and optimizing procurement costs.
- Live Inventory Tracking: Continuously monitor stock levels to avoid shortages and overstocking, improving production flow.
- Automated Replenishment: Trigger automatic reorder points based on predefined thresholds.
- Lot Traceability: Track material batches for compliance, from receipt to usage in production.
- End-to-End Order Processing: Manage production orders from creation to completion with full visibility of resource requirements.
- Dynamic Order Allocation: Align production schedules with available resources to minimize delays.
- Real-Time Tracking: Monitor order progress in real-time, ensuring timely delivery and operational efficiency.
- Automated Workflow Management: Streamline processing with integrated workflows, reducing errors and manual tasks.
- Dynamic Scheduling: Continuously adjust schedules based on real-time data for better resource allocation.
- Capacity Planning: Forecast production capacity based on current resource availability and future demand.
- Resource Optimization: Effectively allocate materials, labor, and equipment to minimize downtime and inefficiencies.
- Real-Time Utilization: Monitor machine and labor usage to ensure optimal performance.
- Optimized Equipment Use: Track equipment status to minimize downtime and ensure full utilization.
- Labor Allocation: Schedule workforce tasks based on production needs and resource availability.
- Real-Time Monitoring: Track availability, performance, and quality in real-time to optimize production efficiency.
- Root Cause Analysis: Identify bottlenecks and inefficiencies to take proactive measures.
- Continuous Improvement: Use historical OEE data to set benchmarks and drive ongoing improvement.
- Integrated with Quality: Align production metrics with quality standards to ensure compliance and efficiency.
- Real-Time Data Exchange: Seamless integration between MES, PLC, and SCADA systems to ensure accurate data flow.
- Automated Data Acquisition: Capture production data directly from equipment without manual intervention.
- Production Control: Monitor and adjust production in real-time for maximum operational efficiency.
- Proactive Quality Control: Identify quality issues early by integrating process data with quality management systems.
- OEE Insights: Leverage OEE data to pinpoint inefficiencies and improve equipment performance.
- Digital Documentation: Ensure accurate and efficient quality control through digitized processes.
- Automated Audits: Use real-time data for seamless auditing and compliance.
- Asset Monitoring: Ensure asset health through predictive maintenance powered by real-time data.
- Enhanced Production Traceability: Swiftly resolve production issues and optimize processes for continuous improvement.
UNS Foundation
Ensure top-level location Data management
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
Unified Name Space
AGAD Portal Announces Support for Unified Namespace (UNS) and Plans for Unified Gateway Server Development
AGAD Portal, a cloud-based industrial data management solution, is pleased to announce our support for the Unified Namespace (UNS) framework. In line with this commitment, We intend to develop a Unified Gateway Server to facilitate enhanced data collection and communication of UNS messages across industrial environments.
The UNS, a conceptual model revolutionizing data integration in Industry 4.0, serves as a cornerstone for businesses aiming to streamline data management and enhance system interoperability. Originating from Walker Reynolds in 2005 and gaining widespread adoption since 2015, UNS fundamentally transforms the way industries approach data utilization, promoting a seamless and interconnected digital environment as suggested in part 2 of the ISA-95 Standard.
We are very excited to be joining the UNS Revolution as this is making sense for enabling multiple vendors and clients to interact and share.
Tim Ricketts
The Unified Gateway Server, planned for development by AGAD Portal, will serve as a central component for aggregating, processing, and distributing UNS messages within industrial networks. Leveraging common IIoT protocols such as MQTT (Message Queuing Telemetry Transport), the Unified Gateway Server will enhance data exchange efficiency, scalability, and security, ensuring seamless integration with various platforms that meet specific technical standards.
Features You’ll Love About
The Unified Namespace with AGAD Portal:
- Your Data's Best Friend Like a trusty sidekick, our solution centralizes all your organizational data in one place for easy access and reliability.
- Real-Time Data Magic It's like having a crystal ball for your data, offering a single view of everything happening in your organization right now from disparate systems such as SCADA, MES, plant floor production systems, building management, and cloud solutions like the AGAD Portal.
- Flexibility to Fit Your Needs As adaptable as your favourite pair of jeans, seamlessly integratingwith new technologies and software to keep you ahead of the curve.
- Fuel for Advanced Insights Think of it as the secret sauce for unlocking powerful insights and optimizations, powering everything from predictive analytics to real-time decision-making.
We at AGAD Portal acknowledge the transformative potential of the Unified Namespace in enabling a more interconnected and efficient approach to data management and system integration. Through our support for UNS and the development of the Unified Gateway Server, we reaffirm our commitment to empowering industrial enterprises to thrive in the digital age.
For more information about AGAD Portal and our cloud-based management solutions, please visit https://agad-portal.com
Portal Spotlights
Large Screen Visual
Calibration
Product Spotlights
OPC Client Connection
Real-time Equipment Monitoring
Real-time Equipment Monitoring with Modbus
Real-time Power Monitoring
Real-time Utilities Monitoring
Tank Monitoring
Project Spotlights
Chemical Treatment Overdosing
Industrial Boiler Monitoring
Remote River Pumps Monitoring
AGAD Foundation
Ensure top-level location Data management
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- Location Data: Despite sharing the same application, each locations data is isolated and remains invisible to other tenants unless you have specific user access.
- Security & Compliance Reporting: For sectors where compliance with regulatory standards is critical, Enterprise architectures can facilitate comprehensive reporting tools that help in maintaining compliance, run and check audits, Security officers can utilize these tools to audit data access logs, verify data integrity, and ensure that privacy standards are upheld.
- Scalability: The Enterprise architecture easily scales, is crucial for supporting a growing number of locations and users.
- KPI Monitoring: Different locations may be grouped so specific KPIs may be defined. This flexibility supports a tailored approach for each asset owner to focus on metrics that are most relevant to their business objectives, such as compressor efficiencies between sites, number of alarms, open PPM's, enhanced data driven decision making.
- SLA: May be managed between locations, Service Level Agreements to manage external contractors and resources, easily identify if a contactor is meeting the defined response time scales and closing jobs by monitoring the PPM metrics.
- Software Configuration & Maintenance: Tasks are simplified as changes are rolled out to a single application instance rather than multiple standalone versions. All enterprise users benefit from upgrades simultaneously, ensuring uniformity in the application version used.
- Cost Efficiency: Enterprise locations may be added easily thus reducing time to deploy and allow smaller locations to be added as there is an economy of scale.
- Cost Reduction: Agad Enterprise reduces costs for providers and can makethe software more affordable for locations. This is particularly advantageous for smaller organizations or scaling up to multiple locations.
AGAD Security
Ensure top-level location Data management
AGAD Portal’s Quality Cogs equip your business with a fully integrated suite of tools that ensure precision, compliance, and operational excellence. From documentation to audits, every Сog in this system is designed to work together seamlessly for a smoother and more efficient quality management process.
- ISO/IEC 27001: In today’s digital age, keeping sensitive information secure is essential. ISO/IEC 27001:2022 is the international standard for Information Security Management Systems (ISMS), providing a clear framework to safeguard against security threats. Implementing this standard leads to improving operational efficiency, reducing risks and enhancing customer trust.
- ISO 27001: Security breaches can lead to serious financial and reputational damage. ISO 27001 compliance demonstrates an organisation proactively manages risks by establishing a robust ISMS. This certification is a vital tool that demonstrates a commitment to security—for both the organization and its customers.
- Operational Efficiency: ISO 27001 fosters a security-first mindset, leading to consistent and effective risk management practices.
- Listo Official Accreditation: Listo has proudly achieved NQA Certification for ISO 27001:2022 Information Security Management; for the protection of data stored, processed and transmitted by its AGAD Portal, Industrial Cloud Monitoring System.
30 Minute
Consultation
Schedule a consultation to uncover how our carefully crafted solutions can transform your industrial activities into models of efficiency and innovation.
Our professionals are prepared to accompany you on this venture, assuring an integrated application of our cutting-edge monitoring systems within the core of your industrial workflow.